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NIT Rourkela Patents Low-Cost Extruder for Recycled Composite Filaments

NIT Rourkela Patents Low-Cost Extruder for Recycled Composite Filaments
NIT Rourkela Gets Patent for Extruder to Produce Composite 3D-Printing Filaments · deccanchronicle.com

3D printers build objects by melting plastic and laying it down in thin layers, like a robot drawing in the air.

The NIT Rourkela team made a machine called an extruder that turns old plastic into the material used by 3D printers.

Recycled plastic can be cheaper and better for the planet than new plastic.

Sometimes recycled plastic is weak, but this machine can mix in extra materials to make it stronger.

The machine costs about Rs 45,000, which is quite affordable.

It controls the temperature carefully so the filament comes out with the right size and quality.

In tests, the recycled filaments printed parts accurately and worked well.

These stronger filaments can be used to make things like drone components, medical models, and toys.

Recycling plastic this way helps reduce waste and creates a cycle of reuse.

The team received a patent for their clever invention.

Key facts

Institution
National Institute of Technology Rourkela (NIT Rourkela)
Patent Application No.
202431068691
Application Date
July 30, 2026
Development Cost
Around Rs 45,000
Key Components
Extruder, controlled cooling system, PID temperature controllers
Core 3D Printing Technology
Fused Deposition Modeling (FDM)
Feedstock
Recycled plastic waste with optional reinforcement materials
Research Team
Prof. Sandhyarani Biswas, Prof. Sujit Sen, Jagdish Uday Khatu, Himanshu Singh, Kiran Suna

Quotes

Prof. Sandhyarani Biswas

Associate Professor, Department of Mechanical Engineering, NIT Rourkela

“The developed filament extrusion system represents an advancement in filament production technology, offering compelling technical and commercial benefits for the 3D‑printing industry.”
deccanchronicle.com
“The system could convert various types of plastic waste into useful 3D‑printer filament, creating a sustainable closed‑loop system for recycling, reuse and remanufacturing.”
deccanchronicle.com

Sources

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