3 weeks ago
NIT Rourkela Patents Low-Cost Extruder for Recycled Composite Filaments
3D printers build objects by melting plastic and laying it down in thin layers, like a robot drawing in the air.
The NIT Rourkela team made a machine called an extruder that turns old plastic into the material used by 3D printers.
Recycled plastic can be cheaper and better for the planet than new plastic.
Sometimes recycled plastic is weak, but this machine can mix in extra materials to make it stronger.
The machine costs about Rs 45,000, which is quite affordable.
It controls the temperature carefully so the filament comes out with the right size and quality.
In tests, the recycled filaments printed parts accurately and worked well.
These stronger filaments can be used to make things like drone components, medical models, and toys.
Recycling plastic this way helps reduce waste and creates a cycle of reuse.
The team received a patent for their clever invention.
Researchers at NIT Rourkela secured a patent for a low-cost, portable extruder that produces composite 3D-printing filaments from recycled plastics.
The system was developed for around Rs 45,000 and includes an extruder, a controlled cooling system, and PID temperature controllers.
Recycled plastic particles can be combined with reinforcement materials to produce filaments with improved strength and durability.
Laboratory-scale tests showed the filaments had satisfactory mechanical properties and the desired dimensional accuracy.
The patent application (No. 202431068691) was filed on July 30, 2026, by a team led by Prof. Sandhyarani Biswas and Prof. Sujit Sen.
- Who
- Researchers at the National Institute of Technology Rourkela, including Prof. Sandhyarani Biswas, Prof. Sujit Sen, Jagdish Uday Khatu, Himanshu Singh, and Kiran Suna.
- What
- Secured a patent for a low-cost, portable extruder system that produces composite filaments for 3D printing using recycled plastics.
- Where
- NIT Rourkela, Rourkela, India.
- When
- The patent application (No. 202431068691) was filed on July 30, 2026.
- Why
- To reduce dependence on virgin plastic, lower filament costs, and convert plastic waste into value-added, sustainable 3D-printing products.
Key facts
- Institution
- National Institute of Technology Rourkela (NIT Rourkela)
- Patent Application No.
- 202431068691
- Application Date
- July 30, 2026
- Development Cost
- Around Rs 45,000
- Key Components
- Extruder, controlled cooling system, PID temperature controllers
- Core 3D Printing Technology
- Fused Deposition Modeling (FDM)
- Feedstock
- Recycled plastic waste with optional reinforcement materials
- Research Team
- Prof. Sandhyarani Biswas, Prof. Sujit Sen, Jagdish Uday Khatu, Himanshu Singh, Kiran Suna
Quotes
Prof. Sandhyarani Biswas
Associate Professor, Department of Mechanical Engineering, NIT Rourkela
“The developed filament extrusion system represents an advancement in filament production technology, offering compelling technical and commercial benefits for the 3D‑printing industry.”
deccanchronicle.com
“The system could convert various types of plastic waste into useful 3D‑printer filament, creating a sustainable closed‑loop system for recycling, reuse and remanufacturing.”
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