Archive · 13 Nov 2025
AI Camera Enhances Quality Control at ABB Smart Power Factory
Imagine a super-smart camera that acts like a quality checker!
At the ABB factory in Bengaluru, this camera looks at a special electrical part called an MCCB from five different sides.
It uses a computer brain, called AI, to find any tiny mistakes, like wrong thickness, blurry writing, or scratches.
Only if the camera says the part is perfect, it gets to be packed.
This helps the factory make sure their products are really good and have no problems when people use them.
ABB Smart Power factory in Bengaluru now uses AI for quality inspection.
An AI-enabled camera checks moulded case circuit breakers (MCCBs) from five sides.
The system detects defects such as terminal thickness, height, printing errors, and scratches.
ABB India claims zero returns since implementing the AI inspection system.
The AI system provides a level of precision considered impossible for humans.
- Who
- ABB Smart Power factory in Nelamangala, Bengaluru
- What
- Implemented an AI-enabled camera for quality inspection of Moulded Case Circuit Breakers (MCCBs)
- When
- Not specified in the article
- Where
- Nelamangala, Bengaluru
- Why
- To achieve a higher level of precision in quality inspection and reduce defects, leading to zero returns.
Human Inspection
AI Inspection
Precision and Consistency
Human Inspection
Human inspection can be prone to errors and fatigue, leading to inconsistencies.
AI Inspection
AI offers a high level of precision, detecting minute defects that are impossible for humans to identify consistently.
Efficiency and Defect Detection
Human Inspection
Manual inspection may miss subtle defects due to human limitations.
AI Inspection
The AI system checks from multiple angles, detecting issues like terminal thickness, height, printing errors, and scratches with greater accuracy.
- Company
- ABB Smart Power
- Location
- Nelamangala, Bengaluru
- Technology Used
- AI-enabled camera
- Product Inspected
- Moulded Case Circuit Breaker (MCCB)
- Benefits Claimed
- Zero returns, increased precision and defect detection