Archive · 11 Jan 2026
Indian Railways to Test Galvanized Rails
The Indian Railways is thinking about using special steel rails called galvanized rails in places near the sea and where it's very humid.
These rails don't rust as easily and can last much longer, about 12 years instead of just 2-3 years.
This could save a lot of money because the railways spend a huge amount, around ₹20,000 crore every year, to fix and replace old tracks.
The new rails cost a bit more, about 10% extra, but they should last longer and save money in the long run.
Some experts are worried that these new rails might cause problems with the sensors that check for cracks in the tracks, but others think the railways will find a way to fix this.
The railways have already tested these rails on a small section and are planning to buy a lot more of them soon.
Indian Railways plans to use galvanized steel rails in coastal and high-humidity regions to reduce corrosion and extend track life.
Galvanized rails can last up to 12 years in coastal areas, compared to 2-3 years for regular steel rails.
The move aims to cut the annual track renewal expenditure of ₹20,000 crore.
Galvanized steel rails cost about 10% more than normal steel rails but offer significant lifecycle cost savings.
Experts are divided on whether the zinc coating will survive the friction of train wheels or interfere with crack-detection sensors.
- Who
- Indian Railways
- What
- Testing galvanized steel rails for coastal and high-humidity regions
- When
- Not specified
- Where
- Coastal and high-humidity regions of India
- Why
- To reduce corrosion and extend track life, potentially cutting annual track renewal expenditure
- Current Rail Lifespan (Coastal)
- 2-3 years
- Galvanized Rail Lifespan (Coastal)
- 12 years
- Annual Track Renewal Expenditure
- ₹20,000 crore
- Cost of Normal Steel Rails
- ₹76,000 per tonne
- Cost of Galvanized Steel Rails
- ₹84,000 per tonne
- Planned Procurement of Galvanized Steel
- 1 lakh tonnes
- FY26 Capex for New Lines
- ₹32,235 crore
- FY26 Capex for Track Doubling
- ₹32,000 crore
- FY26 Capex for Gauge Conversion
- ₹4,550 crore